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Jan 27, 2021 Production capacity: 75±10t/h (Closed circuit, ordinary carbonate cement, specific surface area: ≥320m2/Kg) feeding size≤5mm, moisture≤0.5%, air speed in mill ≥0.5m/s. Mill rotary speed: 15.8±0.1r/min. Charging capacity of grinding medium: 230 ton. The raw material for cement production has a high abrasion rate.

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For a better understanding of the decrease in the grinding efficiency, the media and pulp angles are recorded by the Sensomag®. From 69 to 73% of pulp solid content, the media angle keeps a constant value (184°) and the grinding zone fills up but remains unsaturated (media angle > pulp angle). From 74% the media angle exponentially increases ...

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Jan 07, 2015 Worn out state Normal state Gap Grinding energy 39 kWh/t 32 kWh/t -18% Mill output 65 t/h 92 t/h +40% Table: Grinding energy consumption and mill outlet before and after replacing worn out balls and liner plates 5.0 Coating of Grinding Media: Grinding ball coating which impairs further comminution is the accumulation of finely ground material ...

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When charging a grinding mill, the standard practice is to dump tons of balls into the mill at once and replace them somewhere between once a shift and once a week. It’s an inefficient practice that wastes energy, impacts product particle size distribution and risks breakage of mill linings and grinding media.

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For a better understanding of the decrease in the grinding efficiency, the media and pulp angles are recorded by the Sensomag®. From 69 to 73% of pulp solid content, the media angle keeps a constant value (184°) and the grinding zone fills up but remains unsaturated (media angle > pulp angle). From 74% the media angle exponentially increases ...

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